Answers on maintenance, selection, and integration of industrial systems – practical and without jargon.
The intervals depend heavily on the load and environment. For average use in production, we recommend a visual inspection every 14 days and a thorough inspection including lubrication of the bearings every three months. For dusty applications, the intervals are shortened to weekly checks.
The decisive factors are the total weight to be moved, the desired speed, and the environmental conditions. For light to medium loads up to 200 kg, brushless DC motors with planetary gears are often suitable. For higher requirements or harsh environments, we rely on asynchronous motors with frequency converters. We are happy to calculate the right combination together.
Yes, many existing systems can be retrofitted with modern controls, sensors, and energy-efficient drives. We inspect the mechanical base structure on site and create a modular upgrade concept. Typical measures include replacing V-belts with timing belts or integrating an IoT-capable monitoring unit.
Composite belts made of reinforced plastics are significantly lighter, more corrosion-resistant, and have a longer service life in humid or chemically stressed environments. They also reduce energy consumption due to lower rolling resistance. The purchase price is slightly higher, but it usually pays for itself within two years through lower maintenance costs.
Condition-based monitoring with vibration sensors and temperature probes detects imbalances or incipient bearing damage early on. We recommend equipping critical stations with these sensors and evaluating the data in central software. This allows you to replace components specifically during planned downtimes instead of reacting to an unexpected failure.
Tailored solutions for conveyor technology, drives, and machine components – practical and reliable.
Analysis and adjustment of belt speed, tension, and deflection for higher throughput.
Reduces downtime by up to 30%Coatings and material selection for rollers, chains, and slideways under extreme loads.
Significantly extends maintenance intervalsCalculation and selection of motors, gearboxes, and frequency converters for your application.
Measurably increases energy efficiencyIntegration of proximity switches, encoders, and PLCs for automated material flows.
Enables real-time monitoringFlexible conveyor lines from standardized modules for changing production lines.
Significantly reduces changeover timesCreation of maintenance schedules and digital inspection protocols for your plant equipment.
Minimizes unplanned downtimeYou describe your requirements for conveyor technology or components. We review the specification sheet, operating environment, and interfaces.
Our engineers develop a customized system – from drive design to control architecture.
You receive a detailed quotation with a bill of materials, schedule, and assembly specifications.
Components are manufactured or procured, the system is assembled on-site, and commissioned.
Joint acceptance according to the specification sheet, operator training, and documentation of all trades.